In 2003, a technician forgot to log that he had removed 24 bolts during the maintenance of the NOAA-19 satellite, causing the satellite to fall over and costing $135,000,000 in damages
On 6 September 2003 at 15:28 UTC, the satellite was badly damaged while being worked on at the Lockheed Martin Space Systems factory in Sunnyvale, California. The spacecraft fell to the floor as it reached 13° of tilt while being rotated. The satellite fell as a team was turning it from a vertical to a horizontal position.
A NASA inquiry into the mishap determined that it was caused by a lack of procedural discipline throughout the facility. While the turn-over cart used during the procedure was in storage, a technician removed twenty-four bolts securing an adapter plate to it without documenting the action. The team subsequently using the cart to turn the satellite failed to check the bolts, as specified in the procedure, before attempting to move the satellite.
Repairs to the satellite cost US$135 million. Lockheed Martin agreed to forfeit all profit from the project to help pay for repair costs; they later took a US$30 million charge relating to the incident. The remainder of the repair costs were paid by the United States government.
Theodore Lee is the editor of Caveman Circus. He strives for self-improvement in all areas of his life, except his candy consumption, where he remains a champion gummy worm enthusiast. When not writing about mindfulness or living in integrity, you can find him hiding giant bags of sour patch kids under the bed.